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Contract Manufacturing

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Description: C:\Users\kes.SA\Downloads\images\blank.gifBillet Industries || Contract Machining || The Cutting Edge of TechnologyDescription: C:\Users\kes.SA\Downloads\images\blank.gif

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247 Campbell Road
York, PA 17402
717.840.0280
Fax: 717.840.0838

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EQUIPMENT LIST


HORIZONTAL MACHINING CENTERS


2011 MORI SEIKI NH8000 DCG II - *State of the art, Superior Accuracy* .00013” Positioning; Machine Travels of; X=55.1”, Y=47.2”, Z=53.1”; 57”Cylindrical work piece envelope w/ 4900lb Part Capacity; Full 4th Axis w/ 360 degree Direct Servo-Drive Pallets (100 rpm part rotation); Mori MAPPS IV Operating Control; Renishaw Probing w/ Touch Sensor Measuring & Tool Setting; High Torque 50HP, 8000 rpm Spindle; 1,000 psi High Pressure thru spindle coolant; 59 tool holding magazine.

TOYODA FH60B – Fanuc 15MB control; Dual pallet w/ 360 Degree Indexable tables; Travels of X=39.4”, Y=31.4”, Z=29.5”; 30HP, 10,000 RPM spindle; Rigid tapping; High Pressure Coolant through spindle; Equipped with Toyoda’s Touch Probe system and Renishaw probe.


CNC HORIZONTAL BORING MILL


OLYMPIA 2B622 – 5 Axis Horizontal Boring Mill; 5" spindle; 50HP; 49" rotary table; Travels of X=77.5”, Y=53.5”, Z=40”, W=38”; Fanuc 15MA control; Heidenhain linear scale feedback on X,Y,W Axis.


VERTICAL MACHINING CENTERS


KOMO VMC 50 *160” X TRAVEL* – 4 Axis Vertical Machining Center; Fanuc Series O-M control; 30 HP, 3500 RPM, Cat 50 spindle; 30 tool magazine; Travels of X=160”, Y=32”, Z=32”; 4th Axis-20” dia Rotary Head. Coolant thru spindle.


KOMO VMC 40 *180” X TRAVEL* - 4 Axis Vertical Machining Center; Fanuc 16MB control; 6000 RPM, Cat 40 spindle; 30 tool magazine; Travels of X=180”, Y=23.5”, Z=20”; 4th Axis Rotary Head; Renishaw Probe System; Coolant through spindle.


OKK KCV 600 CNC VERTICAL MACHINING CENTER - 50 Taper; 30HP; 6000 RPM Spindle; 30 Tool magazine; Travel X=60”, Y=27”, Z= 25”; 4th Axis Rotary with 5th Axis manual tilt; High pressure thru spindle coolant; Mitsubishi 635M control; Renishaw Probe System.


OKK PCV-60, CNC VERTICAL MACHINING CENTER - 50 Taper; 15 HP; High Torque Motor 100-6000 RPM; 20 Tool magazine; Travels of X=40”, Y=25”, Z=20”; PNC 320M Control.


MONARCH VMC 45 - Numerically controlled vertical Machining Center with Dynapath Delta 20 Control; Travels of X=31”, Y=15”, Z=19”.


HURCO BMC 30HT - Machining Center with Ultimax 3/486 control; 8000 RPM; 15HP; Travels of X=30”, Y=18”, Z=20”; 24 tool magazine.


SUPERMAX V105A CNC – Vertical Machining Center; Fanuc Series O-M control; Travels of X=40”, Y=20”, Z=24”; 4th Axis Rotary Head.

CNC TURNING

OLYMPIA VERTICAL TURNING CENTER V40(VTL) - 44” Table dia w/ 57.1” dia swing; 26” turning height/length; 80HP; Fanuc 18i-T control; +/-.0003” accuracy; Equipped w/ Renishaw Probing.


VOEST-ALPINE SIMCO/TURN SL-630 - Swing over bed – 25” dia. for 24” length; Max shaft capacity of 20” dia x 68” long; 16” hydraulic chuck w/ 3.54” thru hole; Center to Center turning capacity of 68” length; 65HP; Fanuc O-T Control.


MAZAK QUICK-TURN 30 – Mazatrol T-Plus control; 12” dia. swing x 39” shaft length capacity.


MAZAK QUICK-TURN 20 – Mazatrol T-Plus control; 11” dia. swing x 18” shaft length capacity.

MAZAK QUICK TURN 20 - Mazatrol T-1 control; 13” dia. swing x 40” shaft length capacity.

TAKISAWA TS-15 - 7” dia. swing x 12” shaft length capacity; Fanuc 6TB control; Three jaw hydraulic chuck and hydraulic Collets; 20HP.

YAM – 20” dia. swing x 40” shaft length capacity; Fanuc 6TA control; 12” hydraulic three jaw chuck.

 

CNC MILLING

HURCO MODEL SMI CNC - 3-Axis Milling Machine; Travels of X=42”, Y=12”, Z=24”.

HURCO MODEL KM-3P ULTIMAX CONTROL - 3D contour software option; Travels of X=24”,Y=24”, Z=20”.

 

CNC GRINDING

WELDON 1632 OD/ID CNC CYLINDRICAL GRINDER - Fanuc 150T control; 15HP drive motor; Contour grinding; Non-round grinding; Internal spindles to 120,000 RPM.

PROGRAMMING & CAD


SOLIDWORKS 2011 / 2012


MASTERCAM – Version X5 w/ Solids module; DNC downloading to equipment; 3D and Solid modeling.


AUTOCAD


SOLIDO SD-300 PRO 3-D PRINTER


Note
: Various CNC equipment equipped with Conversational Controls which lends itself to short run & prototype work.


MANUAL TURNING

JET ENGINE LATHE - 12” swing; 40” centers; Collets and 3&4 jaw chucks.

KINGSTON Model HJ-1100 - 17” swing over bed; 24” swing w/ removable gap; 43-1/8” center to center; 3&4 jaw chucks; 7.5 HP; Equipped w/Digital readout.


BARRETT ENGINE LATHE - 20” swing over bed; 27” swing w/ removable gap; 80” center to center; Collets; 3&4 jaw chucks; Face plates.

MANUAL MILLING


BRIDGEPORT SERIES I VERTICAL MILL – 2 HP; 9” x 42” table w/ .0005” Digital Readout.


ALLIANT VERTICAL MILL w/SHAPING ATTACHMENT – 2HP; 9” x 42” table w/ .0005” Digital Readout; 4” stroke Shaping Attachment.


SUPER MAX COMBO VERTICAL/HORIZONTAL MILL - 12” x 40” table with .0005” Bausch & Lomb Digital Readout.


MANUAL BORING MILL

LUCAS - 3” spindle; .0005” Trak Digital Readout; Rotary Table; Travels of X-23”, Y-29”, Z-36”; Quill with 24” travel.

 

BLANCHARD GRINDER


HANCHETT - 36” Rotary table with 11” work height.


SURFACE GRINDERS


OKAMOTO - 6” x 18” Surface; .0001” Sony Digital Readout.


OKAMOTO - 6” x 18” Surface; .0001” Bausch & Lomb Digital Readout.

MARK - 14” x 28” Surface; Digital Readout & Down-feed.

MISCELLANEOUS GRINDING


DELTA-ROCKWELL - Tool and Cutter Grinder.


CINCINNATI SPIROPOINT - Drill Sharpener 1/8 to 1” capacity.


MISCELLANEOUS GRINDING EQUIPMENT

Dumor Tool Post Grinder

Polychoke Sharpening Fixture

Harig Radius & Tangent Dresser

Spin Jig

Precise Jig Grinding Head

Harig #1 Grind-all Fixture

DRILLING

HERCULES - 4’ Radial Arm Drill; 3HP.

FLOOR DRILL PRESS – 16”, multiple machines.

TWIN SPINDLE DRILL PRESS – 15” swing.

HAMILTON – 8” Sensitive Drill.


BROACHING

MINI-BROACH MODEL “AV” – Production broaching, equipped with Series Jr. programmable controller, 3/8” capacity.

MORRISON 1-1/4” KEYSEATER – 2HP; 8.25” Stroke; Metric keys cut to 32MM width.

SLATER TOOLS – Rotary Broaching.

MANUAL PUSH BROACHING


INSPECTION -
* ISO 9001:2008 CERTIFIED *


FULL ISO QUALITY MANAGEMENT SYSTEM – Quality Manual, Certifications, Calibration System, Document Control.


MITUTOYO F1106H COORDINATE MEASURING MACHINE (CMM) – Measuring envelope of X=44”, Y=26”, Z=24”, utilizing PC-DMIS Version 4.2 MR1 Software.


ROMER INFINITE PORTABLE CMM – 8’ Spherical measuring envelope, utilizing PC-DMIS version 4.2 MR1 software.


DELTRONIC 330A DEC COMPARATOR - Profile and Surface Illumination; 4” x 6” travel; Digital readout resolution .0001”.

BROWN & SHARPE - Digit-Hite with Memotest Probe.

GRANITE SURFACE PLATES – 24” x 36” and 48” X 60”.


MICROMETERS – 0 to 24”


MUELLER RAIL GAGES – 4.5” to 24”

SUNNEN DIAL BORE GAGES - .49” to 6” dia. measuring range.


PIN GAGES - .011” to .750” diameter.

DANATRONICS ULTRA SONIC THICKNESS MEASURING GAGE – Measuring range of .008” - 20”.


VARIOUS HAND HELD GAGES – Tri-Mics; Depth Mics; Groove Mics; Gage Blocks; 0”-60” Calipers; Thread Gages – Ring/Plug – Inch/Metric; Indicators; Hardness Tester; Portable Surface Roughness Gage

 

SAWS


EVERETT - 10” Abrasive saw.


GROB - 18” Vertical band saw.


WELLS - Cut-off saw.


DOALL C916 - Automatic cut-off saw; Capacity 9” x 16” rectangle stock envelope.


HYD-MECH - Cut-off saw; 13” x 20” rectangle stock envelope, with Angular Tilt.


WELDING

WELDER CERTIFICATIONS IN 300 SERIES SST & NITRONIC MATERIALS


MILLER DYNASTY 300 DX – TIG welder


LINCOLN IDEAL ARC – AC/DC 300 Amp, Heli-arc and Stick welding.


AIRCO DIP / STICK 160 – MIG / Stick welder.


EUTECTIC – ENDOTEC SYSTEM – MIG welder.


HYPERTHERM POWERMAX 1250 G3 SERIES – Plasma Cutter.


OXYGEN & ACTYLENE – Torch Welding, Brazing, Burning.


KAMWELD – Hot air Plastic Fusion.


Note
: Having TIG, MIG, Stick, Gas & Plastic welding, we can perform precision fabricating in a wide range of materials.

MISCELLANEOUS

GREENFIELD - 3E Arbor Press.


MANLEY - 60-ton H-frame hydraulic press.


KLEENFLO - Parts cleaning tank.


SUNNEN - Manual horizontal honing machine.


COMMANDER & PROCUNIER - Tapping heads.


THERMOLYNE – Electric Heat Treating furnaces; 6” x 10” x 10” capacity.


VACU-BLAST SANDBLAST CABINET – 28” x 40” x 40” capacity.


TAP DISINTEGRATOR Uni-Cut, used to remove broken taps in holes.

TORIT VACUUM SYSTEMS – Dust collection when machining composites, etc.


FORKLIFTS


HYSTER FORKLIFT – 4000# capacity.


CAT FORKLIFT – 5000# capacity.


KOMATSU 45 FORKLIFT – 10,000# capacity.


SHIPPING / RECEIVING


PROTECTIVE PACKAGING - For Billet delivery, Customer pickup, UPS, FED-EX, etc.


BOXING & CRATING – For Export and Common Carrier shipments.


BILLET INDUSTRIES TRUCKS - 12’ Stake Body Flatbed; 10’ Cargo Van, 10,000lb trailer


STREET LEVEL & DOCK HEIGHT SHIPPING and RECEIVING.

 

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Description: C:\Users\kes.SA\Downloads\images\blank.gifBillet Industries || Contract Machining || The Cutting Edge of TechnologyDescription: C:\Users\kes.SA\Downloads\images\blank.gif

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